Best HVLP spray guns

As the flagship model in the FLEXIO series, Wagner Spraytech 5000 is an efficient, functional, and reliable HVLP sprayer. In our opinion, this is the best HVLP spray gun that is ideal for almost any project. In this article, we will review and compare the 5 top-rated HVLP sprayers on the market today.

The days of painting with a brush or a roller seem to be coming to an end. Of course, there are some areas where these tools can do the job, but spray guns are talking over the world of painting.

No matter if you need to repaint an old shed or a piece of furniture, HVLP spray guns will leave a smooth and uniform finish. On top of that, these spraying systems are convenient and easy to use.

Therefore, let’s take a closer look at some of the best models on the market.

Best HVLP spray guns in 2022

1. Wagner Spraytech FLEXIO 5000 – Best overall

To start our list, we decided to go with an iconic American brand. Believe it or not, Wagner first appeared back in 1947! Over the years, the company kept evolving and expanding. For instance, Wagner invented the first electrical spraying tool in 1953.

In essence, this Minneapolis-based corporation should know a thing or two about making high-quality paint sprayers. So, we took Wagner Spraytech FLEXIO 5000 for a test drive and here is what we learned:

Flow control

As you might know, an electric HVLP spray gun requires much less pressure than an airless paint spraying system. Nevertheless, this feature can prevent some HVLP guns from handling thicker products.

Well, with FLEXIO 5000, you will not experience those issues. In other words, this paint spray can tackle unthinned paint. The secret lies in the use of the X-Boost Power system. By adjusting the power of the turbine, users can modify the output of the material.

The 12-stage system is convenient and straightforward. What’s more, fingertip controls will allow you to adjust the paint flow without interrupting the painting process.

Two nozzles

As it turns out, few models on the market can stand shoulder to shoulder with the Wagner HVLP spray gun.

For instance, FLEXIO 5000 comes with two different nozzles. The one for the subtle finish is perfect for smaller areas and edges. But besides the extension for detail work, you will also receive the iSpray nozzle. This attachment offers excellent features when it comes to painting large surfaces.

On top of that, FLEXIO 5000 will allow you to paint in three patterns: round, vertical, and horizontal.

Convenient storage/turbine case

Wagner’s HVLP system comes with a stationary base. The hard-shell case sits on the ground, which means that you only need to hold the gun in your hand. During the process, the 11.5-foot hose will deliver air to the nozzle.

When you finish the project, you can place the gun and the hose into the turbine case. In other words, the stationary base also acts as a storage space.

2. FUJI 2202 Semi-PRO 2

The following model of the HVLP spray gun in our TOP list belongs to a Toronto-based company. As it turns out, Fuji also has a long-lasting presence in the business. To be precise, this brand came to life in 1986.

According to reviews, Fuji 2202 Semi-PRO 2 is a versatile and durable HVLP paint sprayer. Of course, we decided to take it for a spin. Here are the most prominent qualities of this unit.

High-capacity motor

First of all, we must mention the 2-stage turbine of the Fuji paint sprayer. The capacity of the motor is 1400W, which is more than enough to power this model. As a result, Fuji 2202 Semi-PRO 2 can tackle almost any paint.

Since the turbine can generate up to 5psi of pressure, this unit can handle latex materials as well. On top of that, this model will create less overspray than most other models in this price range.

Premium spraying gun

From what we could’ve seen, Fuji 2202 Semi-PRO 2 is one of the best Fuji HVLP spray guns on the market. One of the reasons for the top-notch functionality of the unit is the M-Model spray gun.

To be precise, this handy gadget is convertible and flexible. What this means is that you can change the position of the paint reservoir to suit your painting style. So, you can position the cup above the nozzle or below the gun.

Either way, this non-bleed spray gun will deliver a high-quality finish. The gun comes with a preinstalled 1.3mm air cap.

Hi-Flex hose

All in all, this model stands out among the competition because of its convenience and ease of use. For instance, you can clean and wash the Semi-PRO 2 in less than five minutes.

Also, the device is durable and rugged. For example, the 25-foot Hi-Flex hose will withstand plenty of wear and tear. As such, this unit is suitable for contractors and professional painters as well.

3. Earlex HV5500

The next HVLP sprayer system we are going to review comes from Earlex. In case you are not familiar with the name, this UK-based company has offices in 20 countries. When it comes to the US, Earlex runs the operations from its base in Charlotte, NC.

Either way, we are here to see how Earlex HV5500 behaves in action. So, without further ado, let’s take a closer look at this model.

Reduced overspray

One glance at this unit will tell you everything there is to know about the nature of Earlex HV5500.  In other words, the no-frills design allows this unit to focus on efficiency, not on the looks.

To be precise, this model comes with a 650W 2-stage turbine. As such, this motor is not the most powerful out there, but it will get the job done. The turbine will generate 2.2 psi of pressure. Due to a convenient flow control dial, you can quickly reduce the amount of overspray.

For that reason, Earlex HV5500 is one of the best cheap HVLP spray guns you will find.

Functional spray gun

Of course, there is more to this unit than the turbine. For example, the HV5500 model comes equipped with a 32 FL Oz reservoir. What’s more, the cup comes with a non-stick Teflon coating and an angled pick-up tube.

The spray gun itself is made of stainless steel, which means that it will withstand years of heavy use. The maximum tip supported by this spray gun is 2.0 mm.

Convenient storage system

Another reason why HV5500 is the best HVLP spray gun for the money comes from the creative storage solution. In other words, this unit features an on-board storage system.

What this means is that you will be able to place the 13-foot hose into the stationary base. Plus, a functional carry handle will allow you to move the unit to the desired spot with ease. The total weight of the Earlex HV5500 is 12 pounds.

4. Wagner Spraytech Control Spray Max – Best HVLP spray gun for cabinets

As we said earlier, Wagner is one of the leading brands when it comes to painting equipment. Well, the next model in our collection of HVLP spray gun reviews continues down the well-trodden path. In other words, the qualities of Wagner Spraytech Control Spray Max should satisfy even the most demanding of users.

Compact design

First of all, this HVLP paint sprayer features a sleek and stylish design. Of course, aesthetics are not the priority when it comes to spray painting, but this model stands out from the rest.

The total weight of the unit is 12 pounds, which means that users can carry it around the job site without any problems. On top of that, Wagner Spraytech Control Spray Max comes equipped with a 20-foot hose. This flexible tube will allow you to reach the corners of a room without the need to move the base in the first place.

Paint flow adjuster

When it comes to the turbine, this HVLP spray gun relies on the capacities of a 570W 2-stage motor. In terms of pressure, the turbine can generate up to 2.63 psi. So, it’s clear that Wagner Spraytech Control Spray Max falls within the industry standard when it comes to power.

At the same time, this unit offers excellent features when it comes to adjustments of the paint flow. The pressure control dial will allow you to find the optimum model with ease. For that reason, Control Spray Max is probably the best HVLP spray gun for woodworking. You can use it to paint cabinets and doors in a hassle-free manner.

Flexibility and versatility

In the end, we should also mention that this unit comes with an extra paint reservoir. To be precise, you will receive a metal cup as well as a plastic one. Like most Wagner spray systems, this unit also comes with a viscosity cup.

Likewise, the premium spray gun offers three different spraying patterns. By rotating the spraying tip, you can choose between an oval, horizontal, or vertical spraying shape. Plus, this unit comes equipped with two air filters.

5. Tacklife SGP17AC

The final model in our little library of low-pressure paint sprayers comes from Tacklife. In essence, this brand only offers three units in the lineup. Well, we are taking a closer look into the nooks and crannies of the best of those models, the Tacklife SGP17AC spray system.

High-power turbine

As you know, the heart of every HVLP system is the turbine. In this case, the motor offers impressive performances. To be precise, Tacklife SGP17AC comes equipped with a 1200W turbine.

Admittedly, the motor will create some noise. Nonetheless, professionals and contractors will be happy to hear that the turbine can handle almost any viscosity. Yes, you can even use latex paints with this spraying system.

Impressive paint output

Of course, the capacity of the turbine affects the maximum flow rate. Thus, we can say that Tacklife SGP17AC can handle as much as 37 ounces of material per minute.

But that’s not all, and this unit also comes with an innovative spraying gun. First, the capacity of the container is eye-catching. To be precise, the cup can hold up to 40.6 ounces of paint.

On top of that, the container features an innovative design. Users can refill the cup without taking off the gun. Of course, this element improves the overall productivity and efficiency of the painting process.

Unprecedented mobility

Experts often regard Tacklife SGP17AC as the best automotive HVLP spray gun. There are many reasons for this title, but the mobility of the unit takes the top spot.

The thing is that four swivel caster wheels allow users to move the base with ease. Few HVLP spray guns can match the maneuverability of the Tacklife SGP17AC. And don’t worry because the wheels come with integrated brakes.

As if that’s not enough, the unit also features a retractable handle. This detail further boosts the points for the convenience and usability of Tacklife SGP17AC.

Advantages and disadvantages of HVLP paint sprayers

Working with a high-volume – low-pressure spray gun can be both a blessing and a curse. In other words, these spraying systems have their share of pros and cons. So, it is crucial to understand these elements if you want to make the most out of your HVLP unit.

For example, HVLP paint sprayers can offer excellent efficiency. Their transfer rate is around 60-70%, which means that most of the particles will stick to the surface. Thus, HVLP spray guns can help you reduce overspray and lower wastage of material.

Also, HVLP spray guns will create a smooth and uniform coating. For that reason, HVLP systems are an excellent option for woodworkers and DIY enthusiasts. Plus, HVLP spray guns are less expensive than airless paint sprayers.

On the other hand, HVLP units work at a slower pace than airless systems. So, if you need quick results or you need to paint a large surface, HVLP models might not be the right choice.

Another downside of these units is that they cannot handle thick, industrial paints. Therefore, you will have to thin the product, typically with water. In essence, HVLP spray guns are best suited for lacquers and stains.

As we said, HVLP units come with an affordable price tag. Nevertheless, some models do not come equipped with a compressor. In those cases, you will have to splash some extra cash to buy the necessary air compressor.

What to consider when choosing an HVLP gun?

As you could see from our review of HVLP sprayers, these units consist of various elements. Of course, not all of those parts and components have the same importance when it comes to the painting process.

So, to find the best model for your needs, here are the aspects you should consider.

• Power

The capacity of the turbine determines the performance of your HVLP spray gun. Thus, it is vital to find a unit that can generate sufficient quantities of pressure to deliver air to the nozzle.

In other words, make sure to check the wattage of the motor before buying a new HVLP spray gun.

• Spraying speed

Of course, the power of the turbine will affect the paint volume. Nonetheless, other parts can play a role in the spraying process, as well.  For that reason, it is essential to check the psi ratings of the machine (pounds per square inch.) This information will tell you how much air pressure the turbine can generate.

Also, some manufacturers will provide information on the maximum flow rate that the nozzle can achieve. Make sure to compare these numbers to find the best HVLP paint sprayer for your project.

• Mobility

Depending on your needs, you will need a more or less mobile unit. Even so, a lightweight and compact model is a dream for any weekend warrior.

Therefore, look for HVLP spray systems that have a portable base. For instance, an ergonomic carry handle can help with mobility. If the unit is massive and more robust, a set of wheels is a must-have.

• Reach

A good HVLP spray gun should allow you to finish all sorts of projects with ease. For that reason, your spraying system should have a long-reaching hose.

The length of the hose determines the reach of your unit. So, the longer the air tube, the more surface you can cover without the need to move the base to a new location. Working without interruptions is crucial when it comes to productivity and efficiency.

• Price

Of course, the aspect of price is worth considering as well. After all, HVLP spray guns come in all shapes and sizes. Some of them are more affordable than others. Thus, it’s up to you to find a model that will provide the best bang for your buck.

Also, keep in mind that the price follows quality. So, high-end models will include a steep price tag, no surprises there. Therefore, the trick is in hitting that sweet spot between cost and the features of the model.

How to use an HVLP spray gun?

HVLP (high volume – low pressure) spray guns are a popular option when it comes to painting cabinets, doors, or other medium-sized projects. These units provide a smooth and professional-looking finish, with almost no overspray.

With that said, it is essential to learn to use your HVLP paint sprayer to maximize its potential. So, here are some steps you will need to follow when painting with an HVLP sprayer.

First of all, you should prepare the area for painting. Even though HVLP sprayers do not create much overspray, some particles could land on the surrounding objects. So, use masking tape and protect the edges of walls and corners. Also, cover the furniture with plastic if you are spray painting in the vicinity.

After that, you should prepare the paint. Because of low-pressure technology, HVLP units can have problems with thick products. Therefore, make sure to read the guidelines and thin the paint with water until it reaches adequate viscosity. Admittedly, this step might not be necessary if you are using an HVLP spray gun for latex paint.

Now that you have everything prepared, it’s time to paint. First, connect the air through the air inlet at the bottom of the spray gun. Also, you should adjust the air pressure by turning the knob on the regulator. As a rule of thumb, HVLP sprayers can generate between 5 and 10 psi of pressure.

On top of that, users should adjust the paint output before spraying the desired surface. So, use a piece of cardboard for testing the spray pattern and the paint flow. In most cases, the spray gun will allow you to adjust the output by using a dial on the back of the device. When it comes to the spraying pattern, most HVLP guns will offer three primary shapes: horizontal, vertical, and circular.

Once you adjust these parameters, you should be ready to start painting. Pull the trigger on the gun to allow the air to shoot through the nozzle. Keep in mind that HVLP sprayers are slower than airless units, so don’t rush the process. Move your hand in a controlled and uniform manner. At all times, keep the tip of the gun 8-10 inches away from the surface.

After every use, it is essential to clean and wash your HVLP spray gun. Fortunately, these units are convenient and easy to clean. Unlike airless sprayers, you don’t have to clean the entire system. The paint has no contact with the hose, so you only need to disassemble the spray gun and wash the metal gadget. Also, pour some soapy water into the paint cup and clean the container after every use.

FAQ

• What does HVLP stand for?

HVLP stands for high volume – low pressure. This technology allows HVLP sprayers to use low pressure while ejecting plenty of paint out of the spray tip.

• How does an HVLP sprayer work?

An HVLP spray gun uses air from a turbine or a compressor to atomize the particles of paint. As a result, paint sticks to the desired surface with low overspray.

• How to set up an HVLP spray gun?

If you want to start painting with an HVLP sprayer, you will need to connect the air first. Attach the hose to the inlet valve on the gun and adjust the flow rate and the spraying pattern.

• Is airless or HVLP better?

Airless paint sprayers are better for large projects and industrial paints. On the other hand, HVLP sprayers are better for small- to medium-sized projects and touch-ups. Thus, the decision depends on the type of project.

• What is better: HVLP or LVLP?

LVLP sprayers are similar to HVLP. However, LVLP spray guns are slower. They cannot handle thick materials, including latex. At the same time, these units can provide a super-soft finish. So, the answer depends on your specific needs.

• How do I get a smooth finish with an HVLP sprayer?

To achieve a smooth and uniform finish, you must adjust the necessary parameters. First of all, set the viscosity of the paint. Then, set the air intake to a proper level.

• Can I paint a car with an HVLP sprayer?

Yes, HVLP paint sprayers are versatile and flexible. So, you can use them for automotive painting. Of course, you will need to buy the proper products for these types of painting projects. Also, use a 3-stage turbine, at least.

• Can I spray latex paint with an HVLP sprayer?

Some HVLP paint sprayers can handle latex paint. Yet, not all models will be able to tackle thick materials. So, the answer depends on your particular HVLP sprayer. Powerful turbines with wide spray nozzles can handle latex paint as well

• How big of an air compressor do I need to have for an HVLP spray gun?

As a rule of thumb, HVLP sprayers need a compressor that has 3-5 HP. The unit should be able to generate 30-40psi. For professional use, look for a device that can deliver 10-15 cubic feet per minute.